Exciting 3D Human Simulation Launch at BMW Group Plant Regensburg

At BMW Group Plant Regensburg, it is already possible to experience in virtual form what the factory will look like a few years from now: Production of the NEUE KLASSE, BMW's next model generation, will also ramp up in Regensburg in the second half of the decade. Plant Director Armin Ebner: "With the NEUE KLASSE, which is based on an entirely new vehicle architecture, our goal as a company is to set new standards for digitalisation, electrification and circularity. Today, many years before the official launch of series production, virtual planning of the new production lines is already well underway – even as we continue to build the current BMW X1 and BMW X2 models."

Virtual image of new production lines years before series launch

As part of a pilot project implemented in vehicle assembly, BMW Group Regensburg is utilising "3D human simulation" for the first time company-wide. "This allows us to not only map future manufacturing structures virtually in a digital twin, but also simulate the employees who will work on our assembly lines in the future," explains Sebastian Moser, an innovation and digitalisation specialist for the Regensburg production system. In practice, this means future workflows and individual operations on the Regensburg assembly line can be virtually mapped and tested long before the series launch of new models.

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