How To Machine A Complex Part 600% Faster Using Trick Techniques

Absolutely amazing work! 👍
5D Perfect synchronizacion Never ceases to amaze me 🤯
Greetings to all CNC operators from Poland🇵🇱

i like how you machine this parts, thanks thats an educational video

After watching all the videos about how they screwed up different stuff, i wouldnt trust them to cut a toothpick

I mean... with so much mill time and material removal, it may be cheaper to create a casting and then do final milling

Here’s a tip use minimum 3 tabs on 2 different planes. No part wobble and able to have thinner tabs.

Awesome

I use tabbing to get two 19ft. long spar caps out of one billet. I leave a .100" tab about every foot or so. Might be able to go a little more thin, but with material that big I don't need shit flying around lol.

I didn’t realize these things move the table while cutting at the same time and with precision.

Watching the spindle and table move in unison - like dance partners in perfect time. We don't have a 5 Axis CNC machine, but watching that would never grow old either.
I was wondering what the issues were that you had using a larger endmill at the start of the video.

Uhhh…. How much is one of those? I want one.

This might be a dumb question, but what do you do with all of the shavings?

Questa è arte! Spettacolare

That is a thing of beauty

bro making charging handle for gundam

Damn Looks like a pricy piece of metal ☠️

Aluminium is no Problem😂👉🏻niro 😮

Incredible 🎉

Part being IN tolerance is IMPORTANT.
That's why there is a quality department..

You need a smack across your head.

Honestly, I'm more excited about the expanding bolts. Those would be great for a lot of fixturing

Here is a free idea 💡 have a software that the records the audio so if things sound bad it stop the process and video too and ai that sees what is happening and could stop things from braking

Have you started using ai

The goofball at the end with the hands ✋️ 🙌 😳 😂😢😅

Great watching every single episode 👌 👏 👍 😀

That’s bad ass!

Been finishing parts 100% (no second position) with tabs since 1996. Tabs only need to be .015-.010 thick, width of tabs in the center .250 to .375. Best to use small End Mill e.g. 1/2 end mill when finishing tabs and the tab side of the part, reducing the torque on the backside of the part. Break tabs and blend with Dotco or Die Grinder.

You can use a Serrated Vise and avoid prep operation for the Dovetail. Machine the part 100% complete in one position.

Also, I have used Slot Cutter (Side Cutting Mill) to establish the Radial/Arc tabs in just 3 passes while finishing the backside of the part. Cut first Side, then 2nd Side leaving a small continuous .015 thick ARC serpentine tab, then come back and mill away the majority the tab's center of the ARC serpentine tab. The deeper you push the depth of the cut the shorter your tabs will be. At this point the remaining tabs will be short little "ARC" tabs that are more rigid than typical linear tabs. Though style works great.

My Bridgeport can do that. Just kidding. Nice job.

3 opps? buy lang stamper and get rid of that dove tail prep opp.

Everybody is just talking but Jessie is working

Hi friend amazing nice vidio and great machining complex great vidio and good luck

Cool video.
Only thing I can’t for the life of me understand why he clocked the part in on the second op.

Then used to probe to set the zero point anyway.
Why not just set the rotation with the probe ?

What will this part be used for?

I've found that on harder materials (stainless and Ti) it works well to come in and tab with a 3/16" to about 0.125" thick and then follow up with a 1/8" down to about 0.03" thick depending on that part weight. It tends to prevent the part from bouncing into the endmill and chipping it.

With such a large platter couldn't you just hold it on the long side with some mitee bite edge clamps or a mod vise and still get it easily in one setup and one simple fast face cleanup 2nd op?

I have zero desire to learn how to run a CNC mill but dammit if I am not addicted like crack to watching these videos and learning all about it pretty strange Dynamic I guess but it's where I'm at LOL

Good evening, could you provide the 3d model so that I can train?

Realy nice job❤,well done

That's a very beautiful part and a job well done.

Where do you purchase the expansion pins?

great work! do you zero-prob the machine for the second op?

Cool. What is it?

Too much talking !

Definitely amazing what you can do on this type of machine.
This is outstanding!
👋👋

This kind of part is my favorite part I would like to do.

Great video

Класс! Мне бы кое что для вела замутить из В95.

where is this accent from?

Very, very, very cool!

What is the name of the pins used in the fixture?

These are the kind of videos we want more of

In my past experience the 6061 aluminum at this spindle speed will tend to melt and stick even to a carbide E.M. under full flood. I would not dare! This to me would be OK in 7075...